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Efficiency Revolution — Dual Drive of Automation And Multi-Skilled Workers

Views: 0     Author: Site Editor     Publish Time: 2026-06-25      Origin: Site

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Efficiency Revolution

— Dual Drive of Automation and Multi-Skilled Workers

Published: June 25, 2026
Keywords: sheet metal automation, multi-skilled workers, flexible manufacturing, production efficiency

Core Insight

Blind automation can be more dangerous than no automation — when orders fluctuate, automated lines are either idle (fixed costs keep running) or insufficient in capacity.

True efficiency comes from machines and people working together: machines handle repetitive, high-precision tasks; people handle judgment, coordination, and exception handling.

Precision Automation: ¥17M Strategic Investment

  • Auto loading/unloading laser cutting (precision ±0.1mm)

  • Bending robots (precision ±0.2mm)

  • Robotic welding workstations (4+ units)

  • 3 electrostatic powder coating lines + 1 liquid paint line

Microwave enclosure case validation: Over 1 million units per year with zero delays; full-line automation eliminated quality fluctuations caused by personnel changes.

Energy storage cabinet case validation: Robotic welding workstations changed welding quality from "dependent on a master craftsman" to "dependent on program parameters."

Multi-Skilled Worker System: Core of Flexible Deployment

Train employees to master 2-3 equipment operations (laser cutting + bending + welding):

  • Peak periods: Flexible cross-post deployment, no waiting for "dedicated operators"

  • Valley periods: Reduced temporary labor, lower fixed costs

Complemented by dynamic scheduling (core shifts + flexible shifts), reducing labor costs by 15%-20%.

Positive Cycle of Efficiency and Quality

Charging station enclosure case: ISO 12944-6 C5-M cyclic corrosion test (72h UV + 72h salt spray + 24h condensation, repeated 20 cycles), fully automated execution. Result: ISO 4628-3 rating Ri 0 (highest level).

Microwave enclosure case: Inspection frequency increased from once per shift to once every 2 hours, color deviation detection time reduced from hours to 30 minutes.

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