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DINGPRECISION BPA-free Coating Capability Profile — Certifications, Production Line, Testing & Cases

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DINGPRECISION BPA-free Coating Capability Profile — Certifications, Production Line, Testing & Cases

KEY word: DINGPRECISION, BPA-free coating, capability profile, zirconium, CNAS

DINGPRECISION BPA-free Coating Capability Profile — Certifications, Production Line, Testing & Cases Platforms: Website + Alibaba.com + LinkedIn ~2,200 words Keywords: DINGPRECISION, BPA-free coating, capability profile, zirconium, CNAS > Key takeaway: DINGPRECISION (Dingyi Industrial) provides full-chain BPA-free sheet metal coating capability: zirconium pretreatment line, two-spray two-bake coating line, CNAS/CMA-accredited testing, and a proven 30-day air fryer BPA-free switch case. All processes — laser cutting, bending, welding, coating — are in-house with no outsourcing.

1. Company Overview

DINGPRECISION (Dingyi Industrial) is a solution-focused manufacturer specializing in sheet metal fabrication and surface treatment. The company owns in-house production lines for laser cutting, CNC bending, welding, and coating — no outsourcing, full-chain quality control from steel plate to finished product. In the BPA-free coating transition field, DINGPRECISION is an industry pioneer, having completed mass production validation of waterborne acrylic BPA-free systems.

Item

Details

Company

DINGPRECISION / Dingyi Industrial

Core Business

Sheet metal fabrication, surface treatment (coating/powder), BPA-free coating solutions

Production Lines

Laser cutting → bending → welding → pretreatment → coating → testing (all in-house)

Pretreatment

Zirconium conversion coating — no P, no Cr, film weight 50–80 mg/m²

Coating

Two-spray two-bake line (waterborne/solvent-compatible, electrostatic)

Testing

CNAS/CMA-accredited lab partnership, BPA migration testing, LoD 1 μg/kg

Certification

ISO 9001 Quality Management System

2. BPA-free Coating Capability Details

2.1 Pretreatment — Zirconium Line

DINGPRECISION has fully replaced zinc phosphating with zirconium conversion coating: - Bath: Zr concentration 0.5–1.0 g/L, pH 4.0–5.0, room temp–40°C - Film weight: 50–80 mg/m² (XRF online monitoring) - Process: Degrease (60°C/5min) → rinse → zirconium (room temp/2min) → rinse → DI rinse → dry - Phosphorus-free, chromium-free, simple waste treatment, environmentally compliant - Compatible substrates: cold-rolled steel, galvanized steel, aluminum and alloys

2.2 Coating — Two-Spray Two-Bake Line

Parameter

Value

Application

Electrostatic spray (waterborne/solvent-compatible)

Primer spray

Voltage 60kV, pressure 0.15 MPa, flow 120 ml/min, distance 25 cm, 20–25 μm

Primer cure

180°C/20min (tunnel oven)

Topcoat spray

Same parameters, 25–30 μm

Topcoat cure

200°C/15min (tunnel oven)

Total thickness

45–55 μm (primer + topcoat)

Monthly capacity

5,000+ units (air fryer inner pot equivalent)

2.3 Testing Capability

DINGPRECISION partners with CNAS/CMA-accredited labs for: - BPA migration testing (EN 13130 / GB 31604.5, LoD 1 μg/kg) - BPS/BPF/BPAF migration testing - Cross-cut adhesion test (GB/T 9286) - Salt spray test (GB/T 1771) - Boiling water resistance test - Film thickness measurement (XRF) CNAS report core data:

Test Item

Method

LoD

Result

BPA migration

GB 31604.5 / EN 13130

1 μg/kg

Not Detected

BPS migration

EN 13130

1 μg/kg

Not Detected

BPF migration

EN 13130

1 μg/kg

Not Detected

Adhesion (cross-cut)

GB/T 9286

—

Grade 0

Salt spray

GB/T 1771

—

500h Pass

2.4 Full-Process Capability — No Outsourcing

Process

Equipment

Capability

Laser cutting

Fiber laser cutter

Carbon steel 0.5–6mm, stainless 0.5–4mm, aluminum 0.5–3mm

CNC bending

CNC press brake

Max 4000mm, precision ±0.1mm

Welding

TIG/spot/laser welding

Stainless/carbon steel/aluminum

Pretreatment

Zirconium line

No P, no Cr, continuous production

Coating

Two-spray two-bake line

Waterborne/solvent-compatible

Testing

In-house lab + CNAS partner

BPA/adhesion/salt spray/film thickness

Full in-house process advantages: (1) stable quality control — no reliance on subcontractor quality; (2) controllable lead time — no dependency on subcontractor scheduling; (3) complete traceability — from steel batch to finished product shipment, full-chain traceable.

3. BPA-free Coating Case Study

Case: Air Fryer Inner Pot BPA-free Transition - Client: An air fryer brand exporting to Europe - Background: Received EU buyer’s BPA compliance requirement; original epoxy coating contained BPA 15–30 mg/kg - Transition period: 30 days - Solution: Epoxy → waterborne acrylic + phosphating → zirconium - Result: BPA residue non-detectable (<1 μg/kg), adhesion Grade 0, yield 99.2% - Net cost change: +7% Full case study: See “How We Achieved BPA-free in 30 Days: Air Fryer Inner Coating Switch Case Study.”

4. DoC Template and Downloadable Assets

DINGPRECISION provides the following templates for procurement reference: - DoC (Declaration of Compliance) Template — Per EU 2024/3190, ready to fill in - Audit Checklist PDF — 7-dimension scorecard, printable for on-site use - BPA-free Coating Supplier Declaration Template — Send to coating suppliers for signing DINGPRECISION (Dingyi Industrial) — Sheet metal fabrication and surface treatment solutions provider, BPA-free coating pioneer. Full in-house process chain (laser cutting → bending → welding → coating), zirconium pretreatment + two-spray two-bake + CNAS testing, BPA-free mass production achieved. For BPA-free coating solutions, audit arrangements, or document requests, contact DINGPRECISION.

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